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About KOTZUR Drying Silos

Kotzur Drying Silo

The Development of the
KOTZUR Drying Silo

Modern Engineering & Construction (manufacturer of KOTZUR silos) has an ongoing R&D program.
    In early 1994 the company allocated resources to natural/ambient air drying trials and the development of an in-silo drying system. A number of trials were conducted and, with assistance from several research institutions, theoretical computer models were developed and the system was proven.
    In mid 1996, the first production models were manufactured. By the end of 1996, 25 KOTZUR drying silos had been installed from central Queensland to the Victorian-NSW border.
 
    Our clients have reported outstanding results!
The Advantages of Grain Drying
THE ability to dry grain increases both your harvesting opportunities and your ability to store and market grain at optimum moisture and temperature levels. To avoid deterioration grains must be stored below a certain level - generally below 12% for cereals and 5-9% for oilseeds. However, harvesting grain at higher moisture levels has many advantages....
Harvesting earlier reduces in-paddock losses from shedding, bird/rodent damage and harvester losses, and also reduces the risk of major weather damage resulting in downgraded product(sprouted grain etc.).
 
Pulses and legumes can be harvested at higher moisture levels resulting in better yield, quality, colour and less cracking - essential for selling your pulses into the premium human consumption markets. Cereals also suffer less damage and cracking at harvest
 
Make more efficient use of labour and equipment. Harvesting can commence sooner, harvesting days are longer and weather interruptions are shorter. All resulting in a shorter harvest time.
 
Direct-heading of crops usually windrowed (swathed) can become a viable option.
 
Growing grain crops may now be viable in areas where harvest weather usually precludes cropping.
     Grain crops that have been successfully dried in KOTZUR Drying silos include: wheat, barley, triticale, canola, maize, corn, popcorn, sorghum, peas, beans, sunflowers....
 

 
How it Works
The KOTZUR drying silo uses a specially developed and patented drying cone/plenum. The air is forced into this plenum and then passes through the grain mass. Different drying silo models, fan combinations and grain have varying specifications, however the typical airflow is 25-50 c.f.m. air flow per tonne of grain or a complete change of air in the silo each 25-50 seconds. This airflow is 10-15 times that achieved using conventional aeration.
    The plenum design ensures that this air flow is uniform through the grain mass and is not restricted by screens etc.
 
The Advantages of the KOTZUR System
Generally in-silo drying is slower than a purpose built grain dryer and the moisture at which grain can be put into a silo for drying is limited to about 18-20%. Despite these limitations, our system has a number of advantages:
Significantly lower capital cost than conventional grain dryers.
 
Lower energy consumption-up to 75% energy saving on conventional drying.
 
Less handling of grain means less labour/equipment therefore lower handling costs.
 
Achieve a desired moisture level. With careful use of outside weather conditions you can raise, as well as lower, moisture levels. Over-dried grain can be as costly as grain that is wet.
 
Gentle drying-valuable crops will not be damaged by overheating as they can be by other drying systems. Problems such as grain cracking and loss of germination can be overcome with our system.
 
No screens or perforated floors which can restrict airflow, require cleaning or slow grain discharge. We get maximum airflow with minimum trouble.
 
Extremely fast aeration. Grain cooling can be achieved after drying in a fraction of the time it would take with conventional aeration.
Modern Engineering have the knowledge and expertise to help you with your grain drying requirements. Our support service will assist you in getting the most from your Drying Silo.
 
For larger silo drying options please ask about our new louvred aeration system for on-ground silos. Click here for more information

DISCLAIMER - While every effort has been made to ensure the accuracy of information on this page, Modern Engineering and Construction Co. Pty Ltd cannot accept responsibility for inadvertent errors or omissions. It is our practice to continually improve our product, therefore changes in design and specifications may occur.

© 2004 Modern Engineering and Construction Co Pty Ltd
A.C.N. 079 134 802
A.B.N. 16 079 134 802